PHENOL FORMALDEHYDE RESINS
Phenolic Resins are the oldest commercially manufactured synthetic polymer. The main application for pure phenolic resin today are in areas where heat resistant binders are required. A more recent trend has been the increasing use of phenolic formaldehyde resin material because of their excellent fire properties. Phenolic reinforced composite materials have shown particular potential.
Alkyl Phenol Formaldehyde finds its application in wide number of industries and applications. The strength and thermal resistance of PF resin makes it an ideal fit for many industrial applications
The premium grade synthetic pure phenolic resin or novolac resin offered by us has received wide acceptance all across the world, especially in European markets, North east African countries, South African countries, South Eastern Asia and South America. About 75% of our entire products range and more than 95% of our POLYTONE™ AP Series Alkyl Phenol Resins are exported, majorly to European countries.
We are a trusted name and offer only quality range of synthetic phenol formaldehyde resin to our clients. Owing to our professional approach, quality products and services, we have become the most preferred choice of our clients.
| PHENOL FORMALDEHYDE RESIN | ||
|---|---|---|
| Type | Chemistry | Phenolic Resin Type |
| Non Heat Reactive | Phenol Formaldehyde | Novolak |
| Thermosetting | PF Resin | Acid Catalysed |
| Moulding Powder | Novolak | |
| PHENOL FORMALDEHYDE RESINS / [2PART] | ||
|---|---|---|
| POLYTONE®
PF-201 |
POLYTONE®
PF-132 C |
|
| Colour | Pale Yellow/light Reddish Brown | Pale Yellow/light Reddish Brown |
| Physical Form | Powder | Lump |
| Melting Point (Capillary) | 70 – 85 °C | 70 – 85 °C |
| Hexa Content
(Catalyst) |
7.5 – 8.5%
Mixed with Resin |
Optional; Supplied at 10% w/w
Separate Pack |
| Inclined Plate Flow@125° C | 30 – 45 mm | – |
| Hot Plate Cure @ 160° C | 40 – 65 Sec | – |
| Sieve Analysis (through 325 mesh) | 90 – 96 Sec | |
| Characteristics | Fine Mesh Curing Rate can be Altered Pre-Blended for Ease of Use |
Lump Form Catalyst Supplied Separate Control Over Composiiton Safe to Store |
| Application/Industry | Use as a binder for friction materials , grinding wheels and molding compositions
Molding Powder, Molding Compounds, Abrasive, Grinding Wheels, Binder, Foundry Binder, Housings, Laminates, Corrugated Box Manufacture. |
|
* Test methods available on request
| PHENOL FORMALDEHYDE RESINS / PHENOL FORMALDEHYDE STANDARD | |
|---|---|
| POLYTONE® AP 132 | |
| Colour | Pale Amber |
| Softening Point (Ball & Ring) | 110 – 116 °C |
| Free Phenol | 0.50% Max |
| Ash Content | 0.02% Max [@850°C] |
| Characteristics | Low Phenol Residue Low Ash Adhesion to Substrate |
| Application/Industry | Ink Binder, Imregnating Resin, Impregnation of Porus Substrate, Ink Binder, Adhesion Promoter to smooth surface. |
* Test methods available on request
| PF 201/PF 132C | AP 132 | |
|---|---|---|
| Inks | ✔ | |
| Wood Products | ✔ | |
| Paper Coating | ✔ | |
| Friction | ✔ | |
| Rubber | ✔ | |
| Foundry | ✔ | |
| Refractory | ✔ | |
| Fibre Reinforced Phenolic | ✔ | ✔ |
| Electrical Product | ✔ | ✔ |
| Coatings | ✔ | |
| Abrasive/Grinding Wheel | ✔ | |
| Moulding Compound | ✔ | |
| Foun |
◆ Abrasives and grinding wheels, including flexible grinding materials, grinding, cutting and polishing wheels.
◆ Friction materials in brake pads, drum brake blocks and brake linings
◆ Refractory products, including magnesite bricks for cement kilns.
◆ Foundry applications for coating sand in the casting process.
◆ Insulation phenolic foams for acoustic and thermal insulation management.
◆ Impregnation of paper for oil and air filters and transmission paper.
◆ Moulding compounds in electronics and automotive
◆ Manufacture of plywood and particle board products.
Available in 20/25Kg HDPE Line KRAFT Paper Bags with Anti Static Liner or 20/25Kg HDPE Bags. Choice of ISPM 15 Standard Heat Treated/Fumigated Pallets or Plastic Pallets.
Choice of ISPM 15 Standard Heat Treated/Fumigated Pallets or Plastic Pallets.
Can be stored up to 12 months at temperatures below 35 C.
Please follow advice and information provided in MSDS. Protective clothing & workplace hygiene measure must be observed at all times.
Detailed MSDS available on request.