PHENOL FORMALDEHYDE RESINS


POLYTONE® PF SERIES: MOULDING POWDER/2 PART RESIN/PURE PHENOLIC RESIN

Phenolic Resins are the oldest commercially manufactured synthetic polymer. The main application for phenolic resin today are in areas where heat resistant binders are required. A more recent trend has been the increasing use of phenolic material because of their excellent fire properties. Phenolic reinforced composite materials have shown particular potential.

Phenol Formaldehyde finds its application in wide number of industries and applications. The strength and thermal resistance of PF resin makes it an ideal fit for many industrial applications

The premium grade synthetic resin offered by us has received wide acceptance all across the world, especially in European markets, North east African countries, South African countries, South Eastern Asia and South America. About 75% of our entire products range and more than 95% of our POLYTONE™ AP Series Alkyl Phenol Resins are exported, majorly to European countries.

We are a trusted name and offer only quality range of synthetic resin to our clients. Owing to our professional approach, quality products and services, we have become the most preferred choice of our clients.

PHENOL FORMALDEHYDE RESIN
PHENOL FORMALDEHYDE RESIN
Type Chemistry Phenolic Resin Type
Non Heat Reactive Phenol Formaldehyde Novolak
Thermosetting PF Resin Acid Catalysed
Moulding Powder Novolak
PHENOL FORMALDEHYDE RESINS / [2PART]
POLYTONE®
PF-201
POLYTONE®
PF-132 C
Colour Pale Yellow/light Reddish Brown Pale Yellow/light Reddish Brown
Physical Form Powder Lump
Melting Point (Capillary) 70 – 85 °C 70 – 85 °C
Hexa Content (Catalyst) 7.5 – 8.5% Mixed with Resin Optional; Supplied at 10% w/w Separate Pack
Inclined Plate Flow@125° C 30 – 45 mm
Hot Plate Cure @ 160° C 40 – 65 Sec
Sieve Analysis (through 325 mesh) 90 – 96 Sec  
Characteristics Fine Mesh
Curing Rate can be Altered
Pre-Blended for Ease of Use
Lump Form
Catalyst Supplied Separate
Control Over Composiiton
Safe to Store
Application/Industry Use as a binder for friction materials , grinding wheels and molding compositions Molding Powder, Molding Compounds, Abrasive, Grinding Wheels, Binder, Foundry Binder, Housings, Laminates, Corrugated Box Manufacture.

* Test methods available on request

PHENOL FORMALDEHYDE RESINS / PHENOL FORMALDEHYDE STANDARD
POLYTONE® AP 132
Colour Pale Amber
Softening Point (Ball & Ring) 110 – 116 °C
Free Phenol 0.50% Max
Ash Content 0.02% Max [@850°C]
Characteristics Low Phenol Residue
Low Ash
Adhesion to Substrate
Application/Industry Ink Binder, Imregnating Resin, Impregnation of Porus Substrate, Ink Binder, Adhesion Promoter to smooth surface.

* Test methods available on request

APPLICATIONS
PF 201/PF 132C AP 132
Inks  
Wood Products  
Paper Coating  
Friction  
Rubber  
Foundry  
Refractory  
Fibre Reinforced Phenolic
Electrical Product
Coatings  
Abrasive/Grinding Wheel  
Moulding Compound  
Foun    

◆ Abrasives and grinding wheels, including flexible grinding materials, grinding, cutting and polishing wheels.

◆ Friction materials in brake pads, drum brake blocks and brake linings

◆ Refractory products, including magnesite bricks for cement kilns.

◆ Foundry applications for coating sand in the casting process.

◆ Insulation phenolic foams for acoustic and thermal insulation management.

◆ Impregnation of paper for oil and air filters and transmission paper.

◆ Moulding compounds in electronics and automotive

◆ Manufacture of plywood and particle board products.

STORAGE & HANDELING

Available in 20/25Kg HDPE Line KRAFT Paper Bags with Anti Static Liner or 20/25Kg HDPE Bags. Choice of ISPM 15 Standard Heat Treated/Fumigated Pallets or Plastic Pallets.

Choice of ISPM 15 Standard Heat Treated/Fumigated Pallets or Plastic Pallets.

Can be stored up to 12 months at temperatures below 35 C.

SAFETY

Please follow advice and information provided in MSDS. Protective clothing & workplace hygiene measure must be observed at all times.

Detailed MSDS available on request.